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Focus on Workplace Safety – Eye Protection for Workers in Climbing Facilities

Posted By Aaron Gibson, Tuesday, April 23, 2019
Eye Protection

Despite how the muscles in your forearms might feel while climbing, the muscles that control our eyes are the most active in the human body. Likewise, our eyes, part of our nervous system, are one of our most complex organs, second only to the brain. Even though only 1/6 of our eye is exposed to the outside, and our eyelids, brows, and lashes help to protect our eyes, they are still highly vulnerable to injury. Our eyes are susceptible to UV light, harmful substances, and trauma.

 

Workplace injuries are the leading cause of eye trauma, vision loss, disability, and blindness. In 2017 alone there were over 23,000 non-fatal workplace eye injuries in the US. Thankfully, 90% of eye injuries are preventable with the proper safety eyewear.

 

The Occupational Safety and Health Administration (OSHA) in CFR 1910.133 requires that, “The employer shall ensure that each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, or potentially injurious light radiation.”

 

Of all the tasks in a climbing facility, routesetting is the most likely, but perhaps not the only, job where eye protection is needed. These days, most professional routesetters use impact drills, which increase the exposure to flying debris hazards.

 

Not all safety glasses are intended for the same purpose, so make sure to select equipment compatible with the work you are doing. OSHA requires that safety glasses be specially rated and approved by the American National Standards Institute (ANSI). All safety glasses and goggles should be rated ANSI Z87.1 for eye protection, with the Z87 mark on the frames or lenses. Using glasses that are not safety-rated may increase your exposure to a hazard because standard eyeglasses and sunglasses can shatter.

 

Cody Grodzki, Director of Routesetting for High Point Climbing and Fitness in Tennessee and Alabama, said they have recently employed the use of face shields, like the Petzl Vizen, during routesetting activities while on ropes and ladders. A face-shield provides wrap-around protection from flying debris and particles. The Vizen is compatible with the helmets they wear, provides full-face protection, and meets the ANSI Z87.1 standard.

 

Eye injuries can result in vision loss, so if an eye injury occurs it is important to recognize it and respond appropriately. First, do not attempt to treat a serious eye injury yourself – seek medical attention. If a person has obvious pain, trouble seeing, a cut or torn eyelid, blood in the eye, or something that is not easily removed, it is important to seek medical attention. Attempting to remove something that is embedded in the eye can create more damage.

 

Some facilities may offer portable eyewash stations with rinse bottles. These can be helpful for minor first-aid response, but keep in mind the limitations of an eyewash bottle. Eyewash stations should be easily reachable with clear access. From a risk management program perspective, the rinse solution in eyewash bottles has an expiration date and needs to be inspected and maintained.

 

As with all work, remember to take the necessary precautions before beginning and make sure you understand the hazards in the tasks you are performing. If possible, try to eliminate the hazard first. Ensure that tool guards and other “engineering controls” are in place. Make sure your eyewear is comfortable and fits. Finally, don’t overlook eye protection – use it.

 

References

U.S. Bureau of Labor Statistics
American Academy of Ophthalmology
Occupational Safety and Health Administration (OSHA)
The Vision Council
National Eye Institute

 

Aaron Gibson Head ShotAbout Aaron Gibson

Aaron Gibson works as an EOSH Professional and has over fifteen years of experience in workplace and environmental safety and health. He’s worked with local, state, and federal agencies as well as private industry. Since 2007, Aaron has applied his experience to the climbing gym industry as a gym owner/operator, coach, routesetter, instructor, and industry consultant/expert. You can contact Aaron at aaron@rockislandclimbing.com.

 

Tags:  job hazard analysis  operations  OSHA  risk management  routesetting  routesetting management  standards 

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One Small Step (or how a close call changed my routesetting life)

Posted By Peter Zeidelhack, Sunday, March 24, 2019
Peter Zeidelhack Routesetting

When I started climbing about 28 years ago, there were no climbing gyms around, so our dad built us our own little steep woody where my love for routesetting and climbing holds was born. Today I’m a routesetting nerd, a gear freak, and a hold-aficionado. I’m passionate about every aspect of routesetting, except maybe cleaning holds… I love the workout and feeling exhausted after a day on the rope. I love watching the members enjoy the routes my team and I set and seeing their happy faces (or the challenged, angry ones). As long as our members are happy, we are happy.

 

I also like to teach routesetting, which I’ve been doing for almost 8 years now. As our industry is growing, this is becoming progressively more important. More gyms mean more routes and boulders have to be set more often, and people need to know the fundamentals on all aspects of routesetting in order to be able to create a great experience for the customers. We want them to come back, don’t we?

 

As for Germany, it’s only in the last 15 years that the growth in climbing gyms really started picking up pace, and through that growth routesetting has become more and more important. My first contact with routesetting was at the 1991 World Cup in Nürnberg where a certain Wolfgang Güllich was setting the routes together with Kurt Albert and others. When these guys were routesetting from ropes back then, what did it look like? Maybe a bit like this:

 

Vintage Routesetting Technique

 

Some of us might have used techniques similar to this at a certain stage or actually still do.

 

When I started routesetting, everyone was using standard sport climbing practices. We thought, “Yeah man, climbing gym, cool, all good! No sharp edges, no cutting tools! We climb all the time with one rope, why would we need more than one rope for routesetting? We’re comfortable with height as climbers, no problem!” We felt invincible. We were teaching routesetters this way, we were routesetting this way ourselves, and we probably would still be routesetting this way if not for the wake-up call we got one day. A rope almost ruptured on a coworker of mine due to a sharp edge on the wall and luckily, we didn’t have to learn the hard way:

 

 

“Once in a lifetime” you say? Nope, this was not a singular event when it comes to damaged ropes. My team started to notice this happening with some regularity, and we determined that the hazards of a cut rope weren’t preventable. So, what do we do? Similarly to the CWA’s Work-at-Height standard, we apply techniques that are already used in other fields. We switched to a redundant way of routesetting and began teaching it this way from then on. Not only in Germany but also in other European Countries like the UK, Austria, Denmark, Italy, Switzerland, and France. The community is rethinking safety standards for the industry on a larger scale.

 

Routesetting has evolved along with the sport of climbing, the climbing community, as well as overall industry growth. You all know this! A climbing film winning an Academy Award, combined sport climbing being part of the Olympic family next year, and the level of awareness of climbing and the gym industry is growing faster than ever. We have to meet this awareness with a certain level of professionalism.

 

What does this mean for routesetting? We have to be aware of what we are doing and the bottom line for this is: we are not climbing when we are routesetting, we are working, and we have to act accordingly! I will not dig into the hazard analysis and the legalities – this has been done here before.

 

My point is the necessary shift in our mindset as routesetters – be it the Operations Manager, the Head Routesetter, or the routesetters on the team. It doesn’t take much to embrace this way of thinking and if you value your life, this is the best way. I am not only talking cut ropes but also human error, injuries, and medical issues. Do we really want to wait for an even bigger accident to finally see the obvious?*

 

I‘m on a mission. And my mission is to make the routesetting profession safer on a global scale. With the industry getting bigger, more gyms popping up everywhere, and more demand for awesome routes, new routesetters need to know what they are doing. We want to give them the tools to pursue a professional curriculum and keep customers from getting hurt.

 

In order for our industry to keep growing, we need to reduce risk in routesetting. What I personally want most is to have routesetting stay as much fun as it is right now, and that involves safety: not third, not second, FIRST! The foundation of routesetting is all about safety. Creating movement and climbing come after that.

 

*Editor’s note: As this post was being prepared, an accident occurred in Germany resulting in the death of a climbing wall worker named Gerhard Haug. Mr. Haug was conducting an inspection on the wall and fell from 16 meters (over 50 feet). It is not clear what kind of rope system was in use, but it was not redundant. There was apparently no rope attached to his harness. We will share further information if it becomes available.

 


From Climber to Worker: A Panel Discussion on Work-at-Height

Join Peter Zeidelhack and other routesetting leaders for a panel discussion of the Work-at-Height standard and the future of the routesetting profession during the 2019 CWA Summit conference. Register here.


 

Peter Zeidelhack Head ShotAbout the Author

Peter Zeidelhack has been a routesetter for 16 years, specializing in commercial routesetting and routesetting safety. He is Head of Routesetting Training for DAV (German Alpine Club), manager of two gyms, and responsible for routesetting in 4 gyms with a total climbing surface of 16.000 square meters.

 

Tags:  certifications  operations  OSHA  PPE  risk management  routesetting  routesetting management  staff training  standards  work-at-height 

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The Three Most Important Pieces of Personal Protective Equipment for Climbing Wall Workers

Posted By Aaron Gibson, MS, Wednesday, February 13, 2019
Personal Protective Equipment

Climbing wall workers are confronted with a number of potential hazards to be protected against. Personal protective equipment (PPE) is the term given to wearable devices and clothing used in the workplace to protect workers from various hazards. The Occupational Safety and Health Administration (OSHA) states that PPE “shall be provided, used, and maintained,” whenever necessary by risk of injury and hazard exposure to workers [1]. Each job task should be assessed for potential hazards (see my previous article about JHAs) but most climbing wall workplaces can benefit from three fundamental forms of PPE: eye protection, hearing protection, and hand protection.

 

Safety Glasses and Safety Goggles

Eye Protection

Eye protection is perhaps the most important protection device in your PPE toolbox because our eyes are delicate and vulnerable to a variety of hazards. OSHA requires that “the employer shall ensure that each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles…” [2]. Most notable in the climbing wall workplace are physical impacts such as projectile materials, particulate matter, and liquid chemicals. An approved pair of safety glasses with side shields can protect against metal shards, plastic particles from holds, and wood dust, such as when using an impact drill during routesetting. Safety goggles provide all-around protection and should be used for splash hazards often found during cleaning operations with liquid chemicals.

 

Earplugs and Earmuffs

Hearing Protection

Noise-induced hearing loss can occur as a result of both a one-time excessive noise level and from long-term exposures to excessive noise. While single intense “impulse” noises are possible in the climbing gym environment, more likely are chronic, long-term exposures to elevated noise levels (above 85 decibels) over time. The good news is that noise-induced hearing loss is preventable. The use of disposable earplugs or earmuffs provides the necessary protection. Depending on the type of device used, these effectively reduce the noise levels by 15-35+ decibels, saving a worker’s hearing. Some workers may use music headphones or ear-buds in lieu of earplugs (or earmuffs) and while these may provide some noise reduction they are typically not designed to protect in the same manner as hearing protection. In fact, in some cases, listening to loud music while also performing work in a noisy environment may even increase your risk of hearing loss, so be aware of what type of hearing protection you choose.

 

Gloves for Hand Protection

Hand Protection

As climbing wall workers, protecting your hands is important to your ability to both work and climb. Gloves provide the necessary barrier between our hands and what we are handling. Select appropriate gloves for the task you are performing. There are different gloves for different types of tasks weather it is housekeeping chores, hold washing, routesetting, or other manual labor. Routesetters that go without work gloves while stripping a wall are susceptible to cuts and abrasions to their hands from bolts, spinning holds, and repeated contact of handling holds. Workers can benefit from preventing blisters and abrasions by wearing a thin-layer work glove when performing daily cleaning duties.

 

In summary, the use of PPE is an important means of reducing workplace injuries and incidents. While protecting workers’ eyes, ears, and hands is a good place to start, keep in mind that training is necessary for proper work practices. An emphasis on worker participation and the demonstration of a positive safety culture by management is paramount to effectiveness.

 

References and Resources

[1] OSHA 29 CFR 1910.132 – Personal Protective Equipment
[2] OSHA 29 CFR 1910.133 – Eye and Face Protection
[3] OSHA 29 CFR 1910.95 – Occupational Noise Exposure
[4] U.S. Department of Health & Human Services - National Institutes of Health – Information on Noise-Induced Hearing Loss
[5] OSHA 29 CFR 1910.138(a) – Hand Protection

 

Aaron Gibson Head ShotAbout Aaron Gibson

Aaron Gibson works as an EOSH Professional and has over fifteen years of experience in workplace and environmental safety and health. He’s worked with local, state, and federal agencies as well as private industry. Since 2007, Aaron has applied his experience to the climbing gym industry as a gym owner/operator, coach, routesetter, instructor, and industry consultant/expert. You can contact Aaron at aaron@rockislandclimbing.com.

 

Tags:  management  operations  OSHA  PPE  risk management  routesetting  routesetting management  staff retention  staff training  standards  work-at-height 

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Balancing the Business, Creativity, and Labor of Routesetting

Posted By Amanda Ashley, Monday, January 21, 2019
Climbing Gym Birthday Parties

As businesses, climbing gyms use business strategies, protocols, and methods to establish and operate the gym, but that approach doesn’t entirely work for routesetting. Unlike fitness gyms that use standardized equipment, climbing gyms are engaged in selling the climbing experience to members, which means routes and boulders set in the gym must emulate the very elusive concept of natural rock. Managing routesetting means balancing the business aspect, the creativity, and the manual labor. These are 3 distinct and very different skill sets, and it’s nearly impossible for anyone to be engaged fully in all 3 at the same time. The goal of managing a routesetting program is to engage the right staff, at the right time, in the right task, to the right degree.

 

Understanding Creativity, Business, and Labor

Creativity can be defined simply as creating something that didn’t exist before, ie: a new route or boulder in the gym. Inherently, creativity and productivity don’t mix and can be challenging in business. When you see a routesetter staring at a wall, many managers will think, “that person needs to do something.” But approaching routesetters and routesetting this way will only lead to frustration and conflicts. It’s important to know that it’s nearly impossible to see the creative process. People generate ideas in different ways, but research shows that ideas typically come when the mind is free and random thoughts can occur.

 

Business tasks on the other hand, unlike the creative process, are observable. It’s easy to tell when admin tasks are not completed. The business side of a routesetting program includes measurable tasks like placing orders, writing schedules and signing off on payroll – meaning you can determine the average amount of time it takes to accomplish these tasks. Of the three key elements to managing a routesetting program, the business side is the clearest cut, but due to the nature of the other aspects of the job, can present challenges.

 

The manual labor of routesetting cannot be measured in terms of productivity in the same way that other positions can be. This is due to the variable sizes and complexities of routes, and while the routesetter will have a plan of how they want to set the holds, there will be changes as the route takes shape on the wall. Furthermore, unexpected problems can arise that slow down the process, like a broken drill or a spinning t-nut. Additionally, routesetters often work outside of gym hours to set routes.

 

Creating a routesetting team that meets business goals, creates dynamic and fun routes that your members enjoy, and operates productively and efficiently can be a challenge to manage due to the unique skill set required for the position. Luckily, there are some approaches that can help.

 

Apply Strategic Thinking

Labor productivity research shows that the main characteristics influencing staff productivity fall into two categories: 1. age, skill, and experience, and 2. leadership and motivation. How you engage and interact with your team plays a significant role in determining the outcome. Identify the strategic requirements of the job – how does this job contribute to the overall mission and goal of the business? Then identify and prioritize the activities that would reach that outcome. Unfortunately for management and staff, the connection between their role and the strategic contribution they should be making is not always obvious, and losing track of this very important ideation can lead to poor productivity and skewed expectations. Simply put, your staff should be able to say the goal and objectives of their role as routesetters within the larger framework of the gym and know how their work directly affects the business.

 

Schedule Team Meetings Appropriately

While most of your staff probably keeps a regular schedule, routesetters may be setting after hours to avoid business interruption, which can lead to late nights. This may sound obvious, but expecting routesetters to attend early meetings after a late night or a re-set after a comp isn’t setting them up for success, pun intended. While team meetings are important and often need to occur right after events to recap, schedule them when they make sense and with consideration of when your routesetters usually pull shifts.

 

Cross Train on Varied Tasks

As an employer, don’t fall into the trap of a one-stop shop employee; sure, the idea of a creative routesetter/business wunderkind/workhorse sounds good, but as your gym grows, this approach limits what your staff can do and can lead to burnout. Be creative and do what works for your team; if you’re unsure of what your team needs, ask them for input. Cross-training the routesetting team on all the tasks that need to be accomplished for the business, while allowing them to develop skills and take on new responsibilities, will in turn support the strategic plan and growth of the gym.

 

Build Creativity Into the Schedule

We’ve already covered that creativity happens when the mind is free, so build in time for routesetters to be creative as a part of their job. Simply because you can’t see it doesn’t mean your business won’t benefit from the process that routesetters undertake to create routes; and they need to be compensated for their creativity. What does that look like at your gym? Ask your routesetters when and how they get their best ideas for routes, then include time for them on their schedule to foster and develop creativity. You’ll know it’s working when your gym members are happy with the routes and providing positive feedback.

 

Putting It All Together (PIAT)

Balancing creativity, labor, and business doesn’t have to be challenging once you know what you need to accomplish. Managing your team well means that you know the strategic objective of the job and the strengths and weaknesses of your team.

  • Define Routesetting Strategically
  • Identify and Prioritize Routesetting Tasks
  • Schedule Meetings so Routesetters Can Participate
  • Cross Train on Varied Tasks
  • Schedule Time for Routesetters to Be Creative

 

Amanda Ashley Head ShotAbout Amanda Ashley

Amanda Ashley is a writer, climber, and a climbing mom. From her early days spent training on the musty community woody in The School at the New River Gorge to training in modern mega climbing gyms all over the West, she's seen the rise of climbing gyms and the evolution of routesetting up close and personal for the past 20 years. Amanda writes about climbers, routesetting, changes in climbing movement and performance, and the climbing industry. Amanda's work has appeared in Climbing Magazine, Climbing Business Journal, and the Utah Adventure Journal.

 

Tags:  company culture  employee engagement  human resources  leadership  management  operations  routesetting  routesetting management  staff retention  staff training 

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